Product Overview

 

This surgical system integrates a high-torque brushless DC motor console with modular handpieces for orthopedic and neurosurgical procedures. Built for continuous clinical operation, the system maintains consistent speed under heavy tissue load while minimizing thermal generation at the cutting tip.

 

 
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Types & Configurations

Console Unit

Multi-port power drive console featuring touchscreen interface, foot-pedal control, and independent channel calibration.

Handpieces

Sagittal saw, reciprocating saw, universal rotary drill, and micro-drill attachments with quick-lock coupling mechanisms.

Power Supply

Lithium-ion battery packs for cordless field operation or direct AC mains integration with medical-grade isolation transformers.

 

Technical Specifications

Parameter

Specification

Tolerance / Standard

Max Speed (Rotary)

0 to 75,000 RPM

+/- 5 percent under load

Torque Output

Up to 3.2 Nm

Continuous rating

Input Voltage

100-240 VAC, 50/60 Hz

IEC 60601-1 compliant

Console Dimensions

320 x 280 x 140 mm

N/A

Handpiece Weight

450 g to 850 g

Ergonomically balanced

 

Perforated Stainless Steel Sterilization Container

 

Applications

Orthopedic Surgery: Bone reaming, plate fixation, and intramedullary nailing via high-torque rotary drills and saws.


Neurosurgery: Craniotomy and spinal laminectomy utilizing precision micro-drills with automatic stop functions.


Maxillofacial Surgery: Precise osteotomies and delicate bone contouring using ultra-slim sagittal attachments.

 

 

Material & Construction

Housing: Aerospace-grade aluminum alloy (AlMgSi1) with hard-anodized protective coating to withstand chemical disinfectant exposure.


Internal Drive Shafts: Custom-machined 17-4PH precipitation-hardened stainless steel for high tensile strength and torsional rigidity.


Seals: Medical-grade fluoroelastomer (FKM) O-rings rated for high-pressure fluid ingress protection (IPX7).

Stainless Steel Sterilization Basket

 

Sterilization & Compatibility

 

 
 

Autoclaving

Handpieces and attachments withstand up to 1,000 full prevacuum steam sterilization cycles at 134 degrees C (273 degrees F) for 18 minutes per ISO 17665.

 
 
 

Chemical Disinfection

Compatible with enzymatic cleaners and surface disinfectants containing quaternary ammonium compounds or hydrogen peroxide vapor.

 
 
 

Cleaning Protocol

Automated washer-disinfector compatible; neutral pH detergents required (pH 7.0 to 8.5).

 

 

Manufacturing & Quality Control
Machining

5-axis CNC milling centers maintain dimensional tolerances within plus or minus 0.005 mm for drive-gear alignment.

Surface Treatment

Cleanroom assembly (ISO Class 7) followed by passivation per ASTM A967 for corrosion resistance.

Testing

100 percent burn-in testing under maximum load for 4 hours prior to packaging; individual torque and vibration spectra recorded for batch traceability.

 

OEM / Customization & Testing
 

Private Labeling

Custom laser-etched serial numbers, client-specific color-coding anodization, and proprietary firmware interface integration.

Validation Support

Documentation packages supplied include IQ/OQ protocols, material test reports (MTRs), and biocompatibility test summaries per ISO 10993.

Prototypes & Lead Times

Rapid tooling and CNC prototype turnaround within 4 weeks for custom handpiece geometry modifications. Standard catalog orders ship within 2 to 3 weeks.

Engineering Assets

Interactive 360-degree technical drawings and downloadable CAD models available upon request for engineering evaluation.

 

 

FAQ

 

Q: What is the expected lifecycle of the motor handpiece under daily sterilization?

A: Handpieces maintain specified performance parameters for a minimum of 3 years or 1,000 sterilization cycles, provided recommended maintenance and lubrication schedules are followed.

Q: Are the console software and firmware upgradeable for future instruments?

A: Yes. The console utilizes a modular architecture with USB and Ethernet ports, allowing field firmware updates to support newly released attachment profiles.

Q: What regulatory documentation is included with bulk shipments?

A: Each shipment includes a Certificate of Analysis (CoA), material certificates of origin, quality management compliance records, and individual calibration test logs.

Q: How does the system prevent thermal necrosis during high-speed bone cutting?

A: Internal sensors monitor motor temperature in real-time, automatically modulating power delivery if thermal thresholds exceed safe clinical parameters (41 degrees C surface limit).

Q: Can the battery packs undergo steam sterilization?

A: No. Battery packs are rated IPX7 for surface wipe disinfection and low-temperature hydrogen peroxide gas plasma sterilization, but cannot be autoclaved.

Q: What is the standard lead time for OEM custom configuration orders?

A: Initial prototype tooling requires 4 to 6 weeks. Volume production runs are delivered within 8 to 12 weeks from design sign-off and specification freeze.

We're well-known as one of the leading surgical system manufacturers and suppliers in China, specialized in providing high quality customized service to global clients. Please feel free to buy discount surgical system from our factory. Contact us for more details.

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